Diesel Exhaust Fluid (DEF)- “TFI BLU”

Diesel Exhaust Fluid (DEF) is a solution used in modern diesel engines equipped with Selective Catalytic Reduction (SCR) systems to reduce the emission of nitrogen oxides (NOx) from the exhaust gases. It is also known by its brand name AdBlue® in some regions. DEF is a crucial component in the effort to meet strict emissions standards, particularly in commercial vehicles and heavy machinery,

DEF is composed of high-purity urea and deionized water. When introduced into the exhaust stream, DEF breaks down into ammonia and carbon dioxide under high temperatures. The ammonia then reacts with the NOx gases in the presence of a catalyst within the SCR system, converting the harmful nitrogen oxides into harmless nitrogen and water vapor. This process helps to significantly reduce the emission of pollutants responsible for smog, acid rain, and other environmental issues

DEF is typically stored in a separate tank within the vehicle and is metered into the exhaust system as needed. The usage rate of DEF is typically around 2-3% of diesel fuel consumption, but it can vary depending on factors such as engine load, operating conditions, and vehicle design.

Using DEF is essential to comply with emissions regulations, and many diesel-powered vehicles and equipment, including trucks, buses, and construction machinery, have adopted SCR technology alongside DEF injection systems to meet these standards. Regular monitoring and refilling of the DEF tank are crucial to ensure the proper functioning of the SCR system and to prevent engine performance issues.

Generic Name:
Diesel exhaust fluid Diesel exhaust fluid Blue DEF eliminates nitrogen oxide emissions.
Product Description:
DEF is a Liquid Urea solution used as a Diesel exhaust fluid for reduction of NOx concentration in the diesel exhaust emission from diesel engines combustion. Diesel Exhaust Fluid Blue DEF is a crystal clear 30% - 32% aqueous solution of urea.
Product Application:
Diesel Exhaust Fluid Blue DEF having various application: The most important use of DEF is for reduction of Nitrous Oxide (NO). DEF helps complete combustion of soot and to prevent them exhausting unburnt fuel.

  1. It is used in NOx reduction and as a nutrient component in organic waste water treatment plants.

  2. In the manufacture of liquid feed supplement for ruminant animals.

  3. In plywood and core board adhesives.

  4. Textile processing and coatings.

  5. In some paper coatings.

Urea is also consumed in animal feeds, other chemical manufacturing, as an alternative to rock salt for de-icing, as an effluent treatment plant or fermentation nutrient and is growing in diesel emissions control.

Product Procedure:
Diesel Exhaust Fluid (DEF) can be dosed directly into the exhaust pipeline, where the urea molecule rapidly vaporizes and dissociate into ammonia and carbon dioxide. This process prohibits the formation of Nitrous Oxide (NOx) and finally Ammonia (NH3) chemically changes into water (H2O) and nitrogen (N2), which is not harmful; and these are then released through the exhaust.

Product Note:
Handling:
Avoid contact with skin, eyes, and clothing. Storage: Keep storage tanks and containers closed and contents protected from the dust, dirt, and moisture. Clean storage tanks on a regular schedule based on inspection and experience. Have storage tanks, containers, and transfer systems properly labelled for contents. Have procedures for determining product quantity in storage tanks and for accepting deliveries. Use tanks, transfer lines, pumps valves and process instrumentation designed for this material using approved materials of construction. Some materials commonly used are stainless steel, some plastics, and FRP, mild steel, iron and nonferrous metals will be damaged by corrosion. Consult engineers if needed.

Product Technical Specification:

Chemical & Physical Properties
Chemical Formula CO(NH2)2
CAS Number 57-13-6
Molecular Weight 60.056
Specific Gravity 1.140
pH 6.5 – 8.5
Salt-Out Temp 62˚F (18˚C)
Colour Clear Liquid
Odor Slight Ammonia Smell
Typical Analysis:
Urea 23% Nitrogen 50%
Turbidity 5 ppm
pH 8.5 Max
Ammonia 0.03%
Biuret 0.25%
Ash 35 ppm
Iron 2 ppm
Chloride 10 ppm
Colour-Max 0 (APHA)
Alkalinity – wt.
(NH3) Max
0.05%
Background
Diesel engines are typically operated with a lean burn air-to-fuel ratio (over-stoichiometric ratio) to ensure the full combustion of soot and to prevent them from exhausting unburnt fuel. The excess air leads to the generation of NOx, which are harmful pollutants, from nitrogen in the atmosphere. SCR is used to reduce the amount of NOx released into the atmosphere. DEF from a separate tank is injected into the exhaust pipeline, and the exhaust heat decomposes it to ammonia. Within the SCR catalyst, the NOx are reduced by the ammonia into water and nitrogen, which are both non-polluting. The water and nitrogen are then released into the atmosphere through the exhaust

SCR was applied to automobiles by Nissan Diesel Corporation, and the first practical product "Nissan Diesel Quon" was introduced in 2004. With the cooperation of the oil and chemical industry, a 1,300-station infrastructure to supply DEF was prepared by September 2005 in Japan.

In 2007, the United States Environmental Protection Agency (EPA) enacted requirements to significantly reduce harmful exhaust emissions. To achieve this standard, Cummins and other diesel engine manufacturers developed an aftertreatment system that includes the use of a diesel particulate filter (DPF).

As the DPF does not function with low-sulfur diesel fuel, diesel engines that conform to 2007 EPA emissions standards require ultra-low-sulfur diesel (ULSD) fuel to prevent damage to the DPF. After a brief transition period, ULSD fuel became common at fuel pumps in the United States and Canada.

The 2007 EPA regulations were meant to be an interim solution to allow manufacturers time to prepare for the more stringent 2010 EPA regulations, which reduced NOx levels even further In 2008, the concerns about compliance shifted to the infrastructure for DEF distribution.

The injection rate of DEF into the exhaust depends on the specific after-treatment system, but is typically 2–6% of diesel consumption volume. This low dosing rate ensures long fluid refill intervals and minimizes the tank's size and intrusion into vehicle packaging space. An electronic control unit adjusts the addition of fluid in accordance with parameters such as NOx level in exhaust gas (before catalytic converter, after catalytic converter, and possibly between catalytic converters if there is more than one), current ammonia filling level, engine operating temperature and speed.
Chemistry
DEF is a 32.5% solution of urea, (NH2)2CO.
When it is injected into the hot exhaust gas stream, the water evaporates and the urea thermally decomposes[ to form ammonia (NH3) and isocyanic acid (HNCO):

(NH2)2CO → NH3 + HNCO
The isocyanic acid reacts with the water vapor and hydrolyses to carbon dioxide and ammonia:
HNCO + H2O → CO2 + NH3

Overall, thus far:
(NH2)2CO + H2O → 2 NH3 + CO2
Ammonia, in the presence of oxygen and a catalyst, reduces two different nitrogen oxides:
4 NO + 4 NH3 + O2 → 4 N2 + 6 H2O ("standard SCR") and 6 NO2 + 8 NH3 → 7 N2 +12 H2O
("NO2 SCR selective catalytic reduction")

NO + NO2 + 2 NH3 → 2 N2 + 3 H2O ("fast SCR")

The overall reduction of NOx by urea is then:

2 (NH2)2CO + 4 NO + O2 → 4 N2 + 4 H2O + 2 CO2 and
4 (NH2)2CO + 6 NO2 → 7 N2 + 8 H2O + 4 CO2 and
(NH2)2CO + NO + NO2 → 2 N2 + 2 H2O + CO2

The ratio between NO2 and NO determines which reactions take place and how fast. The highest conversion rates are achieved if equal amounts of NO2 and NO are present, especially at temperatures between 200°C and 350°C. If there is more NO than NO2, fast SCR and standard SCR take place sequentially. If there is more NO2 than NO, fast SCR and NO2 SCR take place sequentially, however, NO2 SCR is slower than standard SCR, and ammonium nitrate can form and temporarily deactivate the catalytic converter.
Operation in winter time[edit]
DEF freezes at −11 °C (12 °F). For the SCR exhaust cleaning system to function at low temperatures, a sufficient amount of the frozen DEF must be melted in as short time as possible, preferably on the order of minutes. For example, 2010 EPA emissions requirements require full DEF coolant flow within 70 minutes.

In Europe, Regulation (EU) No 692/2008 of 2008-07-18 implementing and amending Regulation (EC) No 715/2007 of the European Parliament and of the Council on type-approval of motor vehicles with respect to emissions from light passenger and commercial vehicles (Euro 5 and Euro 6) and on access to vehicle repair and maintenance information specified in Annex XVI point 10 that DEF from a frozen tank at a core temperature of -15°C must become available within 20 minutes when starting the engine at -15°C.

Typically, the frozen DEF is melted by heat from the engine, e.g. engine coolant passing through the DEF tank, governed by a thermostatic coolant control valve. This method may take significant time before the SCR exhaust cleaning system is fully operational, often up to an hour. Another method to thaw DEF (and thus allow for full SCR operation) is to integrate an electrical heater into the DEF tank. This heater must be sized, positioned, and powered adequately to rapidly melt sufficient frozen DEF. It should preferably be self-regulating not to overheat if (part of) the heater is outside of the liquid. It should also preferably be self-regulating to eliminate any complicated sensor and temperature regulating systems. Furthermore, the heater should not exceed 50–60 °C (122–140 °F), as DEF begins to decompose at around 60 °C (140 °F). PTC heaters are often used to achieve this.
Safety and storage
The urea solution is clear, non-toxic and safe to handle. Since urea has corrosive impact on metals like aluminium, DEF is stored and transported in special containers. These containers are typically made of stainless steel. Vehicles' selective catalytic reduction (SCR) systems and DEF dispensers are designed in a manner that there is no corrosive impact of urea on them. It is recommended that DEF be stored in a cool, dry, and well-ventilated area that is out of direct sunlight. Bulk volumes of DEF are compatible for storage within polyethylene containers (HDPE, XLPE), fiberglass reinforced plastic (FRP), and steel tanks. DEF is also often handled in intermediate bulk containers for storage and shipping.

DEF is offered to consumers in a variety of quantities ranging from containers for single or repeated small usage, up to bulk carriers for consumers requiring a large amount of DEF. As of 2013, many truck stops have added DEF pumps. These are usually adjacent to fuel pumps so the driver can fill both tanks without moving the truck.

In Europe, increasing numbers of fuel stations offer AdBlue pumps, not only for large commercial vehicles but also for passenger cars. At airports, where DEF can sometimes be required for diesel ground service vehicles, its labelling and storage must be carefully managed to avoid accidentally servicing jet aircraft with DEF instead of fuel system icing inhibitor, a mistake that has been attributed to multiple in-flight engine failure and grounding incidents.
Application

Emissions Regulations:
Governments around the world have been implementing more stringent emissions regulations to reduce the environmental impact of diesel engines. This has led to a higher adoption of DEF and Selective Catalytic Reduction (SCR) systems in vehicles and industrial equipment.

Commercial Vehicles:
The market for DEF is particularly significant in the commercial vehicle sector, including trucks, buses, and other heavy-duty vehicles. These vehicles are often subject to strict emissions standards, and DEF/SCR technology is a common way to comply with these standards.

Agricultural and Construction Machinery:
DEF usage has also been growing in agricultural and construction machinery, as these machines often use diesel engines and need to meet emissions requirements

Automotive Industry:
Some passenger car diesel engines also use DEF/SCR technology, especially in regions with stringent emissions regulations

Fluid Availability:
DEF is widely available through various channels, including fuel stations, automotive parts stores, dealerships, and online retailers. The accessibility of DEF has contributed to its broader adoption

Global Market:
The market for DEF is not limited to any specific region; it has a global presence due to the worldwide focus on reducing emissions. North America, Europe, and Asia are among the prominent regions for DEF consumption

Price and Supply:
The price of DEF can vary depending on the region and market conditions. Since DEF is composed of urea and water, factors that influence urea production and availability can impact DEF prices

Industry Players:
Various companies are involved in the production, distribution, and marketing of DEF. Some of these companies are specialized in DEF production, while others are major players in the automotive or chemical industries

Environmental Impact:
The increased adoption of DEF technology has helped in reducing harmful emissions from diesel engines, contributing to improved air quality and reduced environmental impact

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